Wysokowydajny modyfikator penetrujący do włókna ceramicznego

Utworzono 07.17

Improve Furnace Insulation and Extend Service Life

In industries where high-temperature operations are routine, ceramic fiber products are essential for thermal insulation and energy savings. However, they often face surface degradation, shrinkage, and powdering, leading to performance loss over time. A high-efficiency penetrating modifier offers a robust solution to these challenges by hardening the surface structure from within and improving the overall reliability of refractory systems.

Key Features of the Penetrating Modifier

This modifier is applied via spraying onto ceramic fiber surfaces, where it deeply penetrates the material and forms a durable hardened layer. Unlike surface coatings that can peel off over time, this product integrates with the fiber structure and delivers lasting protection:

Significantly enhances the surface strength of ceramic fiber products and increases resistance to scouring and abrasion.
Effectively solves the problem of fiber powdering, improving long-term insulation stability.
Suppresses fiber shrinkage, reducing thermal gaps and furnace heat loss.
The hardened layer is formed from within through penetration, ensuring no peeling or delamination during service.
Modifies the surface pore structure of ceramic fiber to reduce convective heat transfer, lowering outer wall temperatures and improving energy efficiency.

Typical Applications Across High-Temperature Industries

This penetrating refractory modifier is suitable for a wide range of applications:

Large furnace covers and kiln hoods
Steel ladle and tundish insulation
Heating furnaces in chemical plants
Hot blast stoves and air pipelines
Large shuttle kilns and heat treatment furnaces
Electric industrial furnaces and boilers

Its versatility makes it ideal for the steel, ceramic, petrochemical, and power generation industries.

How to Apply the Modifier for Best Results

Recommended Tools

Electric spraying machine
Pneumatic spraying machine (with low pressure)

Surface Preparation

Clean the target surface thoroughly, removing all dust, debris, and oil stains.
Stir the modifier thoroughly before use to ensure uniform concentration if stored for a long time.

Spraying Instructions

Adjust the amount of spraying based on desired thickness and hardness.
For downward-facing surfaces such as furnace floors, multiple coats (2–3 times) may be required. Ensure each layer is fully dried before applying the next.

Drying Process

Preferred method: Oven or forced drying at ≤200°C for fast, uniform curing.
Alternative method: Natural air-drying in a warm, dry environment (avoid humid areas).

Important:

Avoid pressing or disturbing the treated surface until it is fully dried. Surface dryness does not mean internal curing is complete. Allow sufficient time for total drying to achieve maximum strength.

Conclusion: A Smarter Way to Reinforce Ceramic Fiber

This high-efficiency penetrating modifier offers a reliable upgrade to conventional refractory maintenance. By reinforcing ceramic fiber linings from within, it enhances surface strength, thermal stability, and energy efficiency — helping extend furnace service life and reduce downtime. Whether used in steelmaking, chemical processing, or advanced kiln systems, it is a smart investment for high-performance insulation systems.

Contact

We believe that innovation in insulation and refractory materials can lead to a true energy-saving revolution in thermal engineering. Firebird is committed to delivering practical, reliable, and future-oriented solutions to customers worldwide.