Product Introduction
Nano Thermal Insulation Sealing Mix
—Revolutionizing Furnace Roof Insulation
Introduction
—Revolutionizing Furnace Roof Insulation
Introduction
Nano Thermal Insulation Sealing Mix is a new type of heat insulation mix that helps lower the outside temperature of furnaces by more than 30°C, compared to regular insulation materials, without adding extra thickness. It also makes the insulation layer lighter and lasts longer, helping save energy and cut costs.
This product uses a special high-temp nano material that solves a common problem in the industry. While microporous materials insulate well, they often fail under high heat for long periods. Nano Thermal Insulation Sealing Mix gives both strong insulation and long-term durability, even in extreme heat.
Key Features
- High heat resistance – Works well in very hot environments
- Tight sealing – Nano material forms a strong seal to reduce heat loss
- Flexible use – Fits many furnace types and custom setups
- Eco-friendly – Made from only inorganic materials, with no toxic emissions
- Custom options – Offered in different grades for different heat levels
Common Uses
Nano Thermal Insulation Sealing Mix is a good fit for many industrial furnaces, including:
- Reheating furnace roofs
- Roller kilns in ceramics
- Crowns of glass furnaces
- Carbon calcining kilns
- Tunnel kilns for refractories
- And more high-temperature systems
Main Benefits
- Great heat insulation – Reduces heat flow and helps save energy
- Long-lasting – Keeps its shape and strength over time
- Easy to install – Dry use, simple to shape, no water needed
- Lower running cost – Less energy use means lower bills
Technical Specification of Nano Thermal Insulation Sealing Mix
General Steps for Sealing Material Application
Furnace Roof Solution - Comparative Analysis
Products Information
Common Furnace Roof Issues
Solution Benefits
Selected Customers in Reheating Furnace Roof Applications
Case Study: Baosteel
Shanghai Baosteel Hot Rolling 2050 Line No. 3 Heating Furnace: Before and After Retrofit
Achieved annual fuel cost savings of RMB 597,000 following the upgrade.
Baotou Steel Group Heating Furnaces No. 3 & No. 4: Measured Energy Consumption Data
The energy consumption of Heating Furnace No. 4 decreased by 2.94% after the furnace roof energy-saving retrofit. Both furnaces share identical structures, with only No. 4 receiving the upgrade. The results demonstrate a significant improvement in energy efficiency following the modification.
Case Study: Jiangsu Yonggang
Jiangsu Yonggang: Remarkable Temperature Reduction After Retrofit
Before the retrofit, the average furnace temperature was 155°C. Six months post-upgrade, the average temperature dropped significantly to 105°C— a reduction of approximately 50°C, demonstrating a substantial improvement in furnace temperature control.
Nano Thermal Insulation Sealing Mix for Glass furnace roof
—Energy Efficiency in Glass Furnaces Starts with the Crown
Effective insulation of the furnace crown is key to energy savings in glass furnaces. This requires both structural sealing and the optimal combination of insulation materials. Firebird Nano Thermal Insulation Sealing Mix, tailored to the unique demands of float glass furnaces, incorporates a multi-layer composite insulation structure. This design achieves a gradient insulation effect, significantly lowering the outer wall temperature and maximizing energy efficiency.
Crown Solution - Theoretical Performance Comparison
N1600 Nano Thermal Insulation Sealing Mix for Glass Furnace Crowns
Floating Glass Furnace Roof Insulation Layer Upgrade
Outer Wall Temperature: 85°C
Temperature Reduction: 37°C!
Floating Glass Furnace Roof Insulation Layer Upgrade
Outer Wall Temperature: 87°C
Temperature Reduction: 33°C!
Nano Thermal Insulation Sealing Mix for Carbon Calcining Furnace Roof
The original roof temperature ranged between 103°C and 128°C. After applying Nano Sealing Material, the temperature dropped to 58°C–68°C, achieving a reduction of approximately 50°C.
Nano Thermal Insulation Sealing Mix for Refractory Tunnel Furnace Roof
Refractory Tunnel Kiln Roof Temperature Achievement
With an internal temperature of 1430°C, the furnace roof remains cool to the touch at approximately 35°C.
Nano Thermal Insulation Sealing Mix for Ceramics Roller Hearth Kiln Roof
